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April 01, 2024

Crusher failure analysis and treatment plan

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It is inevitable that any machine will malfunction during use. After the machine has been running for a period of time, it will experience varying degrees of wear and tear, leading to failure. Of course, crushers are no exception. Many users don’t know much about crushers and only know how to use them in regular operations. Once a problem occurs, I don’t know how to maintain it and solve it. So, what should you do when Broken Gold breaks down? First of all, we first make a preliminary diagnosis of the specific fault location, and then we can perform better maintenance. Let's learn together what should be done when the crusher fails?
1. The main machine of the crusher suddenly stops.
 
When the main machine of the crusher suddenly stops, it will cause the discharge port to be blocked and the cavity to be full of materials. If the V-belt that drives the rotating portion of the sheave is loose, it can cause the belt to slip. If the eccentric shaft is partially loose, there will be no clearance on both sides of the bearing seat, which will cause it to get stuck and prevent it from rotating. If the voltage in the working area is relatively low, the host will be unable to crush materials with large particles.
 
Solution: Clean the blockage at the discharge port so that the material can be discharged smoothly, tighten or replace the V-belt, replace the adapter sleeve, adjust the voltage at the work site, replace the bearings, etc. to solve these situations.
 
2. The tensioning spring is broken, the tie rod is broken, and the toggle plate falls off or breaks.
 
Solution: Replace the tensioning spring, replace the tie rod, and replace the toggle plate.
 
3. Broken toggle plate
 
There are materials that are larger than the size of the feed inlet of the main machine and non-crushed objects enter the crushing cavity. If the toggle plate and the toggle plate pad are not parallel, deflection will occur.
 
Solution:
 
Replace the crusher toggle plate and control the feed particle size to prevent the host from being overloaded.
 
Replace the toggle plate and take measures to prevent non-crushed objects from entering the crushing cavity.
 
If the voltage in the working area is relatively low, the host will be unable to crush materials with large particles.
 
Replace with qualified toggle plate.
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