Please Leave Us A Message
Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.
Choosing the appropriate stone crusher is important for every operation, but how to choose a right stone crusher? There are several characteristics to consider:
The type and hardness of materials are the first factors to be considered in the selection of crushing equipment. Different types of materials will have different hardness and structure, which will have the primary limit on the selection of stone crusher. Generally, the greater the hardness, the higher the crushing difficulty coefficient.
If the material size is large, jaw crusher can be selected as primary crushing; When the size of stone is small and needs to be composed of stone with certain gradation, combined crushing and screening equipment shall be selected.
The water content of the material will also affect the selection of the stone crusher. When the water content is too large, the fine materials will agglomerate or stick to the coarse materials due to the increase of humidity, so as to increase the viscosity of the materials, reduce the ore discharge speed and reduce the productivity. When it is serious, it will even block the ore discharge outlet and affect the normal production.
The incoming and outgoing particle size is used to judge the model and crushing level of the required crushing equipment.
The output requirement is an important index to determine the crushing equipment. The higher the output requirement, the larger the required crushing equipment specification, and the corresponding input and output will increase.
The specific situation of the construction site is the most direct factor affecting the selection of crusher equipment, such as the site size of the construction site, the specific placement position of crushing equipment, etc.
The working mode of the jaw crusher is intermittent, and the rock material is crushed by squeezing the rock by the fixed jaw and the movable jaw. Some time ago, a friend left a message to consult the single pendulum jaw crusher. In fact, it is rarely used now, and the compound pendulum jaw crusher is mainly used.
Application: It is suitable for a wide range of materials, both soft and hard, especially the coarse and medium crushing of hard stones.
Advantages: simple structure, reliable work, lighter weight, cheap price, small size, low configuration height, large feed opening size, easy adjustment of the discharge opening opening, simple maintenance, and economical operating costs.
Disadvantages: The liner is easy to wear, and the content of needle flakes in the product is high, and feeding equipment is generally required.
The work of the cone crusher is continuous, using the eccentric movement of the moving cone to crush the stone. At the same time, due to the tangential movement of the moving cone and the fixed cone, the stone will also be subjected to shearing and grinding. Therefore, its working mechanism It is a combination of extrusion, shearing, and milling methods.
Application: Mainly used for medium or fine crushing of various stone materials. At the same time, according to its different structure (suspended shaft type and supporting shaft type), it can also be used for coarse stone crushing (suspended shaft type is used less).
Advantages: large crushing ratio, high efficiency, low energy consumption, less dust, uniform product size, stable operation, low failure rate, and not easy to be crushed.
Disadvantages: The structure and maintenance are more complicated, the body is high, and the price is expensive.
Impact crusher is a machine that uses impact energy to crush materials. Adjusting the gap between the counterattack frame and the rotor can achieve the purpose of changing the size and shape of the material discharged.
Application: Mainly used for medium crushing and fine crushing of stones below medium hardness, and the shape of the crushed stones is better.
Advantages: small size, simple structure, uniform product size, selective stone crushing, and high output.
Disadvantages: The blow hammer and the counterattack plate are particularly easy to wear, especially for crushing hard rocks, which are more severely worn and need to be replaced frequently; it is not suitable to crush plastic and viscous materials.
The work of the impact sand making machine is continuous. It uses high-speed moving materials to strike iron, strike each other and friction between the materials to break. There are two crushing methods: "stone-on-rock" and "stone-on-iron".
Application: "Stone-on-Stone" is suitable for abrasive materials with medium-hardness and above. The finished product has a better grain shape and a little more powder content; "Stone-on-Iron" is suitable for materials with low abrasiveness and lower than medium-hardness, with high crushing efficiency. The wear cost of the guard plate is higher, and the finished grain is slightly worse.
Advantages: low energy consumption, high output, large crushing ratio, small size of the equipment, easy operation, convenient installation and maintenance, with shaping function, cubic product, high bulk density, and the machine's counterattack plate wears very much during operation Less.
Disadvantages: The maintenance is complicated and the cost is high. Generally, the maximum feed size does not exceed 60mm, which is suitable for fine crushing and sand making.
Mobile crusher is a new type of equipment. It has been optimized and innovated in structural design, equipment configuration and combined application. The combination is more flexible, which greatly widens the application field of tire mobile crushing station and truly realizes the proximity treatment of materials.
Mobile crushers can be further subdivided into tire type mobile crushers and crawler type mobile crushers. Although they have certain differences in specific structure and operation performance, they both have the characteristics of convenience, flexibility, walking and stopping and local operation:
1. Integrated design of the whole machine. The structure is compact, integrating crushing, sand making, screening and transportation, and the carrying equipment is flexible and diverse.
2. Additional power traction and drive. The locomotive traction or diesel power shall be used for walking, and the operation site shall be transferred at any time according to the demand.
3. Wireless remote control operation. Compared with the traditional fixed crusher, one person can operate it remotely, which saves manpower and worry.
Understanding the crushing stage and the type of crusher best suited for each stage can simplify equipment selection. According to our practical application, the most suitable stone crusher is selected for our quarrying operations.
The hammer crusher works continuously. The hammer on the high-speed rotating rotor is used to break the stone.
Application: it is suitable for medium and fine crushing of medium and low hardness and non abrasive stones (compressive strength less than 100MPa). It can also be used for sand making when there are grate bars, but it has been rarely used.
Advantages: large crushing ratio, high output and more fine materials.
Disadvantages: the hammer head wears fast, needs to be replaced frequently, raises dust during work, and viscous materials with raw material moisture content greater than 12% cannot pass through effectively.
The work of the roller crusher is continuous. The stone is located between two parallel cylindrical rollers that move toward each other. The friction force between the stone and the roller bites the stone into the roller, facing the stone of the smooth roller. After being squeezed, the stones on the toothed roller are split and squeezed and broken.
Application: Mainly used for medium crushing and fine crushing of medium hardness stones (compressive strength below 100MPa) such as coal and limestone. Roll crusher is not used in road gravel processing.
Advantages: simple, compact structure, low investment, convenient adjustment, and can be used to crush viscous materials.
Disadvantages: low production efficiency, unable to crush hard materials.
LET'S GET IN TOUCH
Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.
Fill in more information so that we can get in touch with you faster
Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.